PzS batteries are traction lead-acid batteries with tubular positive plates and liquid electrolyte for equipment operating in cyclic charge and discharge modes. They are used where industrial reliability, maintainability, clear charging infrastructure and stable operation throughout a shift are important.
The 1AK-ZUBR battery plant has organized production of 2V PzS cells and assembly of complete traction batteries. The production capacity of this area is up to 100,000 PzS cells per year. Production includes robotic operations, process control, formation with electrolyte circulation, chemical and electrical testing in 1AK-GROUP’s own laboratories.
The PzS production cycle includes casting of current-carrying elements, manufacturing of positive and negative plates, assembly of 2V cells, formation with electrolyte circulation, parameter control and assembly of complete batteries.
The production process uses Pb-Sb alloys, tubular positive plates, leak testing, short-circuit control, incoming and outgoing inspection. Formation with electrolyte circulation helps ensure uniform activation of cells, stable temperature conditions and control of electrolyte density.
A complete PzS traction battery is assembled according to equipment parameters: required voltage, capacity, battery compartment dimensions, weight, terminal type, connectors and case. This approach enables solution selection for a specific forklift, stacker, towing tractor, cleaning machine or other industrial equipment model.
2V PzS cells are the basic element of a traction battery. They are selected by required capacity, battery compartment size, weight, operating time and equipment duty cycle.
The range includes cells with positive plate capacities of 80, 105, 125, 140 and 155 Ah. Depending on the number of plates, the cell capacity range is from 160 to 1240 Ah. For PzS cells, it is important to consider not only capacity but also dimensions, electrolyte-filled weight and compatibility with the equipment battery compartment.
Technical characteristics of PzS cells
| Series | Cell type range | Capacity range, Ah | Length L, mm | Width W, mm | Height H1 / H, mm | Filled cell weight with electrolyte, kg | Typical application |
|---|---|---|---|---|---|---|---|
| PzS 80 Ah | 2–8 PzS | 160–640 | 47–155 | 198 | 415 / 448 | 10.5–35.1 | Pallet trucks, compact warehouse equipment, cleaning machines |
| PzS 105 Ah | 2–8 PzS | 210–840 | 47–155 | 198 | 527 / 560 | 13.5–45.4 | Stackers, compact forklifts, AGV / AMR, warehouse equipment |
| PzS 125 Ah | 2–8 PzS | 250–1000 | 47–155 | 198 | 575 / 608 | 15.5–52.8 | Forklifts, reach trucks, order pickers, towing tractors |
| PzS 140 Ah | 2–8 PzS | 280–1120 | 47–155 | 198 | 686 / 719 | 17.6–61.9 | Heavy forklifts, reach trucks, platform trucks, municipal equipment |
| PzS 155 Ah | 2–8 PzS | 310–1240 | 47–155 | 198 | 720 / 753 | 19.3–67.1 | Heavy-duty equipment, multi-shift operation, industrial equipment |
Application of PzS cells
PzS cells are used in equipment that operates in cyclic mode and requires stable traction power throughout a shift.
For pallet trucks and stackers, PzS cells enable compact battery solutions for goods handling and intralogistics.
In counterbalance forklifts, they are used in warehouse, production and logistics complexes where reliability, service life and predictable equipment runtime are important.
For reach trucks and order pickers, PzS solutions are suitable for working with high racks, intensive routes and regular charge-discharge cycles.
In towing tractors and platform trucks, these batteries provide movement of cargo, trolleys, containers and industrial equipment.
In cleaning machines, PzS cells are used for cyclic operation with regular charges and discharges during the working day.
For municipal, port and airport equipment, PzS batteries are suitable under increased load, long shifts and intensive industrial operating conditions.
PzS traction batteries are assembled from 2V cells and configured according to the parameters of specific equipment. The battery includes cells, intercell connectors, terminals, a case, electrolyte and marking elements.
Selection takes into account battery voltage, required capacity, battery compartment dimensions, weight, operating mode, charger type and operating conditions. For warehouse and industrial equipment, this is especially important: the battery is not only an energy source, but also part of the machine’s weight balance.
Complete PzS batteries are suitable for warehouse equipment, industrial vehicles, towing tractors, platform trucks, cleaning machines and other electric-drive machines. A solution can be assembled for a specific battery compartment, shift pattern and requirements for autonomous runtime.
Composition of a complete PzS traction battery
| Element | Purpose |
|---|---|
| 2V PzS cells | Form the required battery capacity and voltage |
| Battery case | Adapted to the equipment battery compartment |
| Intercell connectors | Provide the electrical circuit of the battery |
| Terminals | Selected according to equipment and connection requirements |
| Electrolyte | Working medium of the lead-acid battery |
| Marking | Identification of the battery and its parameters |
1AK-GROUP brands for traction batteries: ZUBR Traction Batteries, VOLAT Traction Batteries, MASTER BATTERIES Traction.
When selecting a traction battery, it is important to consider not only capacity, but also equipment type, battery compartment, work shift, charging mode, maintenance requirements and operating conditions.
| Selection criterion | What to consider |
|---|---|
| Technology type | PzS or Li-Ion / LFP |
| Equipment type | Forklift, stacker, towing tractor, reach truck, cleaning machine, robotic equipment |
| Operating mode | Single-shift, intensive or multi-shift operation |
| Capacity | Selected according to required operating time |
| Voltage | Depends on the equipment and battery configuration |
| Dimensions | Must match the battery compartment |
| Weight | Important for equipment stability and balance |
| Charging infrastructure | Compatibility with charger and operating mode |
| Maintenance | Classic PzS maintenance or minimized maintenance in Li-Ion |
| Case | Standard or custom, according to equipment requirements |
For equipment with classic charging infrastructure, clear maintenance and industrial operation, PzS is often selected. This solution is suitable for warehouse, logistics and production equipment where service life, maintainability and stable operation during a shift are important.
For projects where fast charging, battery management system, telemetry, reduced maintenance and adaptation to a specific operating profile are important, Li-Ion / LFP solutions are used. They are especially relevant for intensive operation, robotic equipment, electric transport and custom industrial projects.
For consultations on selecting PzS and LFP traction batteries and for applications, please contact +375 (29) 338 11 19, e-mail: info@1ak-group.com