Li-Ion / LFP

Li-Ion / LFP traction batteries

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Intensive exploitation

1AK-GROUP Li-Ion / LFP traction batteries are designed for electric transport, warehouse equipment, logistics robots, industrial and special-purpose equipment. These solutions are used where high cycle life, battery parameter control, fast charging capability and adaptation to a specific operating profile are important.

The direction is based on the engineering and manufacturing base of 1AK-LI-ION. The center combines R&D, design, assembly, testing and support of battery systems. Production capabilities include 25 production posts, an area of 1,000 m² and assembly of up to 100 MWh of battery solutions per year.

Li-Ion batteries are designed with regard to voltage, capacity, available space, temperature range, monitoring interfaces and safety requirements. Depending on the project, solutions use a battery management system, battery protection, telemetry, active balancing and metal cases.

Li-Ion / LFP solutions are suitable for equipment where it is important to reduce routine maintenance, improve battery controllability, monitor parameters during operation and adapt the battery system to specific working conditions.

Standard Li-Ion traction batteries
Custom Li-Ion solutions

Standard Li-Ion traction batteries

Standard Li-Ion traction batteries are suitable for warehouse, cleaning, industrial and special-purpose equipment. They are equipped with a battery management system, designed for intensive operating cycles and can be used in equipment where it is important to reduce maintenance time, ensure battery parameter control and improve energy system controllability.

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Technical characteristics of Li-Ion traction batteries

Model Voltage Capacity Features Temperature range Cycle life Application
ZUBR Li-Ion 24V 100Ah 24 V 100 Ah IP65, BMS, Frost -20…+45 °C 3000+ cycles Warehouse and cleaning equipment
ZUBR Li-Ion 48V 230Ah 48 V 230 Ah Metal case, telemetry -20…+55 °C 3000+ cycles Reach trucks, electric stackers
ZUBR Li-Ion 80V 700Ah 80 V 700 Ah Busbars, vibration resistance, fast charging -20…+60 °C 3000+ cycles Railway transport, towing tractors
ZUBR Li-Ion BelGee 400 V 60 kWh EV BMS, active balancing -20…+60 °C 3000+ cycles BelGee electric vehicles, special projects

Application of Li-Ion traction batteries/strong>

Li-Ion traction batteries are used in equipment where high energy efficiency, battery parameter control, adaptation to the operating mode and reduced routine maintenance are important.

In warehouse equipment, these batteries are used for forklifts, stackers, reach trucks and pallet trucks. They are suitable for intensive intralogistics, where equipment operates during a shift and requires a stable energy source.

In cleaning machines, Li-Ion solutions are used under regular work, charge and discharge cycles. This is convenient for machines that are used daily and need to return to operation quickly after charging.

For logistics robots, Li-Ion batteries make it possible to create compact battery systems with parameter control, protection and battery status monitoring.

In electric transport, these solutions are used for urban mobility, special-purpose equipment and project developments where the battery is selected for specific requirements in voltage, capacity, dimensions and operating mode.

For industrial equipment, Li-Ion battery systems can be developed for a specified voltage, capacity, operating cycle, installation conditions and battery management requirements.

1AK-GROUP brands for Li-Ion traction batteries: ZUBR Li-Ion Series, ZUBR LFP, ZUBR Li-Ion Frost, ZUBR Pro Li-Ion, VOLAT Li-Ion Series, VOLAT Li-Ion Frost.

Custom Li-Ion solutions for traction equipment

Custom Li-Ion solutions are developed according to the parameters of specific equipment or a specific project. The battery configuration is selected by voltage, capacity, installation space, temperature range, operating cycle and monitoring requirements.

The project may include cell selection, battery management system integration, mechanical assembly, cable routing, safety checks and quality control. Development of prototypes, adaptation to the customer’s technical specification and serial supply for equipment manufacturers and industrial projects are possible.

This model is suitable for equipment manufacturers, industrial companies and project customers who need not a standard battery “from the catalog”, but a battery system designed for a specific structure, load and operating scenario.

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Custom Li-Ion solution card

Card field What to specify
Name / project Name of the standard model or project solution
Chemical system Li-Ion / LFP
Voltage According to project specification
Capacity Ah or kWh
Battery management system Protection, control and balancing functions
Case Metal / custom
Temperature range Operating range
Cycle life According to specification
Interfaces CAN / RS485 / telemetry — if provided
Application Type of equipment or industry
Status Standard or project solution
Production direction 1AK-LI-ION

How to choose a traction battery

When selecting a traction battery, it is important to consider not only capacity, but also equipment type, battery compartment, work shift, charging mode, maintenance requirements and operating conditions.

Selection criterion What to consider
Technology type PzS or Li-Ion / LFP
Equipment type Forklift, stacker, towing tractor, reach truck, cleaning machine, robotic equipment
Operating mode Single-shift, intensive or multi-shift operation
Capacity Selected according to required operating time
Voltage Depends on the equipment and battery configuration
Dimensions Must match the battery compartment
Weight Important for equipment stability and balance
Charging infrastructure Compatibility with charger and operating mode
Maintenance Classic PzS maintenance or minimized maintenance in Li-Ion
Case Standard or custom, according to equipment requirements

For equipment with classic charging infrastructure, clear maintenance and industrial operation, PzS is often selected. This solution is suitable for warehouse, logistics and production equipment where service life, maintainability and stable operation during a shift are important.

For projects where fast charging, battery management system, telemetry, reduced maintenance and adaptation to a specific operating profile are important, Li-Ion / LFP solutions are used. They are especially relevant for intensive operation, robotic equipment, electric transport and custom industrial projects.

For consultations on selecting PzS and LFP traction batteries and for applications, please contact +375 (29) 338 11 19, e-mail: info@1ak-group.com