RUEN
About Us
Production
Products
Quality
Environment
Contacts

Production

1AK-FREGAT is a manufacturing company specializing in the processing of spent lead-acid batteries with unfused electrolyte and other lead-containing waste and scrap using the technology of the project of the Italian company Engitec Technologies S.p.A.

Plant for processing lead-acid batteries and producing refined lead
Fregat LLC
140200, Moscow region, Voskresensk, Kirov street, bldg. 3v, building 1
+7 (496) 449-80-47
+7 (496) 449-80-46 (fax)
info@ecofregat.ru
up to 180 thousand tons
battery recycling capacity per year

The design capacity of the plant is up to 180 thousand tons of waste lead-acid batteries per year

up to 105,000 tons
of refined lead per year is the production capacity of the plant

Production structure

  1. Raw material acceptance and cutting section


    Departments:

    • Raw material acceptance
    • Crushing and separation
    • Desulphurization of lead paste and electrolyte utilization
    • Sodium sulfate production
    • Purification of gaseous emissions

    Technological processes:

    • Crushing OSKAB to a fraction of 50–80 mm, separation into metal, polypropylene and waste
    • Desulphurization of paste to obtain sodium sulfate
    • Purification and crystallization of Na₂SO₄ solution
    • Wet gas cleaning in a scrubber

    Processed products:

    • Desulphurized paste
    • Metallic fraction of lead
    • Polypropylene
    • Crystalline sodium sulphate

  2. Section of lead smelting and refining


    Departments:

    • Smelting (rotary furnaces, charge preparation)
    • Refining (KT-810a/b/c/d/e boilers)

    Technological processes:

    • Smelting of lead products in rotary furnaces
    • Multi-stage refining (removal of Cu, Sn, As, Sb, Ag, Zn, Bi)

    Equipment:

    • Aspiration systems and gas cleaning (CCGT)
    • Refining boilers (260 t and 50 t)

    Products:

    • Rough and refined lead
    • Recycled materials (skimmings, slip, drosses)

Enterprise products

  • Refined lead (GOST 3778-98, BS EN 12659:1999)
  • Lead-antimony alloys (GOST 1299-81)
  • Other lead-based alloys
  • Recycled polypropylene
  • Crystalline sodium sulfate
Battery recycling using the best available technology Engitec Technologies S.p.A.

The production process of Fregat LLC is built according to the following scheme:

Reception, cutting of raw materials, separation of battery components

Desulfurization of lead paste

Production of sodium sulfate

Smelting of lead-containing components

Refining of lead

Preparation of lead alloys

We supply high-quality products to the consumer within the established deadlines and in the specified volumes. Constant quality control at all stages of production is an integral part of our work.

Quality control is carried out separately at each site during the production process, as well as selectively in laboratory conditions.

In-House Laboratory

Quality control are tested in the in-house laboratory, which provides high quality control and analysis due to the availability of the most modern laboratory equipment.

The laboratory employs a team of experienced, professional specialists, who are guided in their work by certified methods of performing measurements, as well as the methods set forth for by GOST standards.


Modern high-precision equipment, which successfully passed metrological certification and verification

The laboratory, which is operated at the lead production facility, performs the following activities:

Acceptance control of incoming raw materials

Control of production processes 

Control of the chemical composition of finished products (lead and alloys produced from it)