Recycling batteries instead of hazardous waste – valuable products

In Brest region celebrated its anniversary production, which from spent batteries after processing receive a high quality lead.

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Modern plant equipment and high production

Goods export, buy it in Poland, Estonia, Russia, Germany. Five years later, the company "BIT-alloy" revealed some of the secrets of modern technology. More details in the next report. The company "BIT-alloy" in Beloozersk — the country's only lead-containing waste recycler. The main raw material — end-of-life batteries. If they just throw it away, it will be a blow for the environment. But after processing (as they say here, recycling) can be obtained high quality lead, which is highly demanded in engineering industry, medical industry and nuclear industry. The first batch of lead plates released five years ago. The specific production requires special environmental control. What does it mean? The Director of the enterprise explains: dust from the furnace, where is melted lead, does not fly into the pipe, and deposited in filters and used again. Other wastes from processing ash, and an electrolyte is also given to processors. It turns out waste-free production, harmless to employees and the environment. Sergey Ohrimchuk, Director of the company "Belinvesttorg-Alloy": "Our treatment plants accounted for 30% of the equipment cost. If bought for 10 million, then three million is spent on cleaning. And one side — from the point of view of the environment, the other side — safety in relation to the employees in the enterprise. It's metallurgy, it is also a dangerous trade". Strict environmental standards have been prescribed at the stage of designing. Today, the company is included in the national monitoring system: the quality of air, water and soil is under constant and strict control. Valery Khomich, Deputy Director of the Institute for nature management National Academy of Sciences: "the release of which occurs during the processing of batteries, will not result in significant soil contamination. According to our calculations, the loss of lead (the most dangerous contaminants) on the underlying surface even in the sanitary protection zone (500 meters) will be approximately in line with what falls from the atmosphere in the background areas". In addition to external control, the company employs and its own system of continuous monitoring and control. Irina Morgunova, engineer of environmental protection enterprise "Belinvesttorg-Alloy": "This modern technology, modern level of protection. We have technical equipment never starts work without a functioning aspiration system. If suddenly fails, the equipment can not work. Everything works on the automatics". In the state of 100 employees, but the human factor in production is minimal. The change consists of five people, most of the processes are automated. Olga Tarasyuk, personnel specialist enterprise "Belinvesttorg-Alloy": "the outflow of personnel we have because we have people working together, four years working in the same place". 90% of production goes abroad. Cleaned buy lead battery factories in Poland, Estonia, Russia, Germany, Czech Republic and the UK. For a complete production cycle, noted at the plant, neoyou need your own production of batteries. This project was developed in Brest. Alexander Shukailo, Deputy head of the administration of FEZ "Brest": "Provides for the production of electrode plates of a fine lead. By the way, raw is Belarus, where over 90%. Second workshop — the Assembly workshop of the batteries, in preparation for final production. The company will create about 138 jobs in the first phase, bringing the number to 180. As for taxes, the taxes will remain in Belarus, will be approximately $ 4.5 million". Valery Khomich, Deputy Director of the Institute for nature management National Academy of Sciences: "These plants should be built because the batteries needed. There is not provided any thermal process will only build significant loads on the environment will not be there. With regard to the impact on the environment, it is very good treatment facilities, where the degree of purification of 99.9%. If the technology to observe, then, in principle, there is no danger". The battery plant is being built in the Free economic zone "Brest". In a project that is already in the design phase has passed strict environmental expertise, the investor is ready to invest $ 26 million. The money will be aimed at introducing a modern system of environmental safety.